End Of Line Packaging
Case Packing System
Food and Beverage Industry

Key Functions
Processes 55 trays per minute and pack 8 trays per case
Controlled by the customer’s existing electrical control panel, PLC and operator interface
Empty box is pushed from the existing box feed conveyor under the tray drop unit
Tray transfers from the existing feed conveyor to the dual rubber band conveyor
Sensor detects a tray and drops the tray into the box
Full box is then transfered to the existing box conveyor
Components
6’ Motor Driven Roller (MDR) Conveyor
(2) Box Pusher Device (pneumatic cylinders and box present sensors)
Tray Drop Unit: (2) Servos, Rotating units have (3) tray holders
Dual Rubber Band Conveyor
Guarding Package – extruded aluminum frame with wire mesh panels
Safety Interlocked Access Door
Disconnect Enclosure – houses servo drives and fuses
The Project
A reduction in the number of operators used to pack trays into empty boxes had to be reduced to keep pace with rising costs. The automated case packer provided a solution to this manufacturing challenge. Alliance Automation reworked the existing conveyor system to feed the case packer with empty boxes and exit filled cases out to the existing line. This project was successful in cutting down on labor costs, making use of existing conveyor systems, and increasing the throughput rate.

ROBOBAG
Double Cell (Single Cell Option Available)

Key Advantages
Industry focus: Food & Beverage, Pharmaceuticals, Chemicals, Manufacturing, Plastic Packaging
Key Advantages:
- Motopick Software
- Cognex Vision System
- Conveyor Tracking
- Pouch Packaging
Options:
- Single Cell Available
- Integrates with Cell-Pal Dual or Cobot Standard Plus for complete packaging and palletizing solution
liquid/semi liquid pouches Product Handling
40 cases / minute Productivity
4 lbs / item Max Case Weight
78 inches Max Pallet Heigh
11 x 7 x 2 inches Size Range
62 x 108 inches Cell Dimensions
The Product
Randomly distributed pouches are conveyed into the system, where a machine vision system with two cameras, one for each line, detects their orientation, position, and patterns. This information is transmitted to two flexible pneumatic grippers mounted on high-speed, precise Yaskawa robots. Parallel lines convey the carton boxes, which stop next to the pouches. The robot picks the pouches and places them into the box. Two side panels on the gripper ensure precise placement without colliding with the carton box flaps. The machine vision also assists in rejecting products that do not align with specifications.

Partnering with Gizelis Robotics enables us to broaden our range of material handling solutions and enhance customer service. By combining our strengths and expertise, we can create innovative products and services that cater to diverse customer needs. This collaboration strengthens our capabilities and delivers comprehensive, high-quality solutions to our customers, fostering stronger relationships and driving mutual growth and success.
ROBOBOX
The Collaborative Solution

Key Advantages
Industry focus: Food & Beverage, Pharmaceuticals, Chemicals, Manufacturing, Agricultural, FMCG.
Key Advantages:
- Sophisticated Parametric Software
- High Production Capacity
- Delicate Product Handling
- Servo Driven Gripper
- Easy & Fast Installation
- Small System Footprint
Optional Equipment:
- Single Cell Available
- Integrates with Cell-Pal Dual or Cobot Standard Plus for complete packaging an palletizing solution
Food & Beverage items Product Handling
240 PRODUCTS / MINUTE Productivity
1/2 lb / item Max Package Weight
157 x 78 x 118 inches Cell Dimensions (2 lines unit)
The Product
Randomly distributed pouches are conveyed into the system, where a machine vision system with two cameras, one for each line, detects their orientation, position, and patterns. This information is transmitted to two flexible pneumatic grippers mounted on high-speed, precise Yaskawa robots. Parallel lines convey the carton boxes, which stop next to the pouches. The robot picks the pouches and places them into the box. Two side panels on the gripper ensure precise placement without colliding with the carton box flaps. The machine vision also assists in rejecting products that do not align with specifications.

Partnering with Gizelis Robotics enables us to broaden our range of material handling solutions and enhance customer service. By combining our strengths and expertise, we can create innovative products and services that cater to diverse customer needs. This collaboration strengthens our capabilities and delivers comprehensive, high-quality solutions to our customers, fostering stronger relationships and driving mutual growth and success.
Material Handling Automation Opportunity Areas:
Material handling is another industry that has required the help of Alliance Automation’s flexible automation products. The increased demand that each company faces is unique, and every automation project must scale with the company as they grow. Automation projects in this industry focus on achieving technology goals across many processes and stages. Managing materials efficiently, maintaining high-quality standards, and reducing operational costs are key challenges. Automation equipment is integrated into packaging, material handling, quality control, standard inspection systems, and palletizing.
- Pallet Dispensing/Stacking
- Powered Conveyors
- Slip Sheet Placement
- Dunnage Transfer System
- Package & Container Types
- Case Packing
- Carton Erection
- Carton Sealer
- Barcode Scanning
- Labeling & Inkjet
- Shrink Wrap Integration
- Piece Picking
- Robotic Palletizing
- Depalletizing
- AMR/AGV Integration
- Palletizers
- Primary Packaging
- Secondary Packaging
- Mechanical Palletizing
- Traceability
- Metal Detectors and X-ray Inspection
- Seal Inspection and Seal Checkers
- Scales and Checkweighers
- Form Fill Seal (Vertical and Horizontal)
- Conveyance
- Dispensing
Companies need a partner they can trust to install robotics, vision, laser inspection, sensors, and part testing into their production lines. Whether it is a fully automated line or specific tasks, automated equipment is ideal for completing repetitive tasks like moving parts across stations, applying sealants, and joining materials.
Is Automation Right for your Business?
Why you should Join the Alliance
When you partner with Alliance Automation you're getting more than just a robotic solution.
Alliance Automation is here to design, build and install a custom solution to fit your exact needs. Our products will solve your business challenges. How? We follow the Alliance Proven Process. Alliance Automation doesn’t just sell you a product; we get to know your business and find solutions to help you reach your goals.
What we offer:
- Project Review
- Risk Analysis and Risk Assessments
- Budgetary and complete project proposals
- CAD Designers
- Fabrication
- Toolmakers
- Machinists
- Mechanical Engineers
- Electrical Engineers
- Controls Engineers
- Project Managers
- Full Implementation teams